REL 922 Epoxy Vinyl Ester Resin
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REL 922 resin is a low viscosity, non-promoted epoxy vinyl ester resin with new technology.This technology in the REL 922 resin that exhibits no foaming, excellent exotherm control, and good storage stability.
APPLICATIONS ANDUSE
HETRON 922 resin is designed for use in hand lay-up, spray-up, and filament winding. lt can also be used for flakeglass and filled lining and coating compounds.
TYPICAL LIQUID RESINPROPERTIES
Property1) at 25°C (77°F) |
Value |
Unit |
Viscosity, Brookfield # 2 spindle @ 30 rpm |
400 |
mPas (cps) |
Percent Solids |
55.5 |
% |
Color |
<4 |
Gardner |
Specific Gravity |
1.04 |
gm/cc |
(1) Properties are tyoical values based on material tested in our laboratories. Typical values should not be construedas a quaranteed analysis of any specific lot or as specification items.
TYPICAL CURING CHARACTERISTICS
SPl Gel Time at 82°C (180°F) Bath, 2% Luperco(2) ATC Paste |
Value |
Unit |
Gel Time |
12 |
minutes |
Total Time |
20 |
minutes |
Peak Exotherm |
188(370) |
°C(°F) |
MEKP Cure System
Typical geltimes at different temperatures using different pre-acceleration systems and curing with Delta(2) X-9 Lupersol(2) DDM-9 and Hi-Point(3) 90 catalysts(4).
Temperature/catalyst |
DMA |
Co-nap6% |
Delta X-9 |
DDM-9 |
HiPoint 90 |
18ºCC (659) / 1.25 phr |
0.15 phr. |
0.3 phr. |
14 minutes |
21 minutes |
22 minutes |
|
0.075 phr |
0.3 phr. |
24 minutes |
31 minutes |
29 minutes |
|
0.05 phr |
0.3 phr. |
40 minutes |
40 minutes |
40 minutes |
Temperature/catalyst |
DMA |
Co-nap6% |
Delta X-9 |
DDM-9 |
HiPoint 90 |
25°C (779) /1.25 phr |
0.075phr. |
0.3 phr. |
15 minutes |
17 minutes |
17 minutes |
|
0.05 phr |
0.3 phr. |
21 minutes |
23 minutes |
22 minutes |
|
0.025 phr |
0.3 phr. |
33 minutes |
35 minutes |
36 minutes |
Temperature/catalyst |
DMA |
Co-nap6% |
Delta X-9 |
DDM-9 |
HiPoint 90 |
29°C (85°F) / 1.25 phr |
0.075phr. |
0.2 phr. |
15 minutes |
18 minutes |
18 minutes |
|
0.05 phr |
0.2 phr. |
22 minutes |
24 minutes |
24 minutes |
|
0.025 phr |
0.2 phr. |
37 minutes |
40 minutes |
40 minutes |
(2)Registered trademark of Atofina Chemicals Iinc
(3) Registered trademark of Witco Chemical Corporation
(4)Alllevels are based on parts per hundred resin (Phr)
BPO/DMA Cure System
Temperature/BPo Paste 50% |
DMA |
Gel Time |
18°C (65°F) / 2.0 phr |
0.7 phr |
17 minutes |
|
0.5 phr |
24 minutes |
|
0.3 phr |
40 minutes |
|
|
|
24°C (75°F) / 2.0 phr |
0.3 phr |
40 minutes |
|
0.5 phr |
15 minutes |
|
0.15 phr |
49 minutes |
|
|
|
29'C (85°F) / 2.0 phr |
0.3 phr |
18 minutes |
|
0.2 phr |
25 minutes |
|
0.1 phr |
36 minutes |
|
|
|
29'C (85°F) / 2.0 phr + 0.2 phr TBPB |
0.3 phr |
18 minutes |
Effect of Copper Naphthenate
Copper Naphthenate (Cu-nap 8%y5) will influence Gel Time, Gel-to-Peak and Peak Exotherm at different temperaturesand pre-accelerations.Catalyst used is Delta X-9 at 1.25 phr.
CAUTlON: Thoroughly mix promoters with resin before adding catalyst.
Temperature/Cu-nap 8% |
Co-nap6% |
DMA |
Gel Time |
Gel-Peak |
Peak Exo |
18°C(65°F)/0 phr |
0.3 phr |
0.15 phr |
12 minutes |
5 minutes |
168°C(335°F) |
18°C (65°F) / 0.04 phr |
0.3 phr |
0.15 phr |
10 minutes |
6 minutes |
107'C(225°F) |
25°C (77°F)/0 phr |
0.3 phr |
0.075 phr |
16 minutes |
8 minutes |
160ºC(320°) |
25°C (77°F)/ 0.04 phr |
0.3 phr |
0.075 phr |
17 minutes |
10 minutes |
102ºC(215°F) |
29°C (85°F)/0 phr |
0.3 phr |
0.04 phr |
19 minutes |
11 minutes |
157ºC(315°F) |
29'C (85°F) / 0.04 phr |
0.3 phr |
0.04 phr |
20 minutes |
23 minutes |
82°C(180°F) |
35°C(95°F)/0 phr |
0.3 phr |
0.02 phr |
22 minutes |
15 minutes |
156ºC (313°F) |
35°C (95°F) / 0.04 phr |
0.3 phr |
0.02 phr |
29 minutes |
28 minutes |
49°C(120°F) |
Remark Exotherm control formulations - When laminates require a lower exotherm, copper6) may be incorporated toachieve the desired reduction. High hydrogen peroxide catalysts, such as CADOX? M-50 or DELTA X-9, should beused to avoid dramatic moves in gel times.
(5) Can be acquired by Akcros Chemical, inc., Huls America Inc., or O.M. Group Inc.
(6) More than 500 ppm of8% copper may be detrimental to cure
(7) Registered trademark of Akzo Nobel
Copper Naphthenate (Cu-nap 8%) willinfluence Gel Time, Gelto-Peak and Peak Exotherm at 25°C (77°f). Catalystused is Delta X-9 at 1.25 phr.
CAUTlON: Thoroughly mix promoters with resin before adding catalyst.
Cu-naphthenate 8% |
Co-nap6% |
DMA |
Gel Time |
Gel-Peak |
Peak Exo |
0 phr |
0.3 phr |
0.075 phr |
16 minutes |
9 minutes |
160ºC(320°) |
0.01 phr |
0.3 phr |
0.075 phr |
16 minutes |
8 minutes |
141ºC(285°F) |
0.02 phr |
0.3 phr |
0.075 phr |
16 minutes |
11 minutes |
138'ºC(280°F) |
0.03 phr |
0.3 phr |
0.075 phr |
17 minutes |
11 minutes |
110'C(230°F) |
0.04 phr |
0.3 phr |
0.075 phr |
16 minutes |
13 minutes |
99ºC(210°F) |
Features:
- Excellent corrosion resistance
- Excellent impact strength
- High tensile elongation
Applications:
REL 922 resin is designed for use in hand lay-up, spray-up,and filament winding. It can also be used for flake glass and filled lining and coating compounds.
TYPICAL MECHANICAL PROPERTIES
Property1) of cured casting(8) at 25°C (77°F) |
Value (SI) |
Value (US) |
Method |
Barcol Hardness |
30 |
30 |
ASTM D2583 |
Tensile Strength |
86 MPa |
12500 kpsi |
ASTM D638 |
Tensile Modulus |
3170 MPa |
460000 psi |
ASTM D638 |
Tensile Elongation at Yield |
4.9% |
4.9% |
ASTM D638 |
Tensile Elongation at break |
6.7% |
6.7% |
ASTM D638 |
Flexural Strength |
141 MPa |
20500 psi |
ASTM D790 |
Flexural Modulus |
3450 MPa |
500000 psi |
ASTM D790 |
Heat Distortion Temperature |
105 °C |
221 °F |
ASTM D648 |
(8) Catalyzed with 1.0% BPO, cured two hours at 71'c (1 60'F), then one hour at 93'C (200'F), post-cured two hours at138°C(280°F).
Master Batch Guide
Cobalt Naphthenate 6% Quantity for: |
55-Gal (205 kg,452 lbs) |
5-Gal (19 kg, 41 lbs) |
0.20% |
14.5 fl.oz/429 cc |
1.3 fl.oz/38 cc |
0.30% |
21.7 fl.oz/642 cc |
1.9 fl.oz/56 cc |
0.40% |
28.9 fl.oz/855 cc |
2.6 fl.oz/77 cc |
DMA Quantity for |
55-Gal (205 kg,452 lbs) |
5-Gal (19 kg, 41 lbs) |
0.05% |
3.6 floz/1 06 cc |
0.36 fl.oz/11 CC |
0.10% |
7.2 floz/213 cc |
0.66 fl.oz/20 cc |
0.15% |
10.8 floz/319 cc |
0.98 fl.oz/29 cc |
copper Naphthenate 8% Quantity for: |
55-Gal (205 kg,452 lbs) |
5-Gal (19 kg, 41 lbs) |
0.02% |
1.4 fl.oz/41 cc |
0.13 fl.oz/4 cc |
0.03% |
2.2 fl.oz/65 cc |
0.20 fl.oz/6 cc |
0.04% |
2.9 fl.oz/86 cc |
0.26 fl.oz/8 cc |
9% MEKP Quantity for: |
0.95 liter (1 quart) |
2kg (5 lbs) |
1.25% |
0.39 fl.0z/11 cc |
0.90 fl.oz/27 cc |
STORAGE
Drums - Store at temperatures below 25'C (77°F). Storage life decreases with increasing storage temperature. Avoioexposure to heat sources such as direct sunliaht or steam pipes, To avoid contamination of oroduct with water. donot store outdoors. Keep containers sealed to prevent moisture pick-up and monomer loss. Mild mixing isrecommended after prolonged storage. Rotate stock.
Q: Can I Request a Sample of Unsaturated Polyester Resin?
A: Yes,we can provide 10kg of resin as a free sample, but freight are typically the responsibility of the buyer.
Q: Do you have OEM/ODM service?
A: Yes, we are highly flexible in offering OEM/ODM services.
Q: What is The Product Lead Time?
A: 10 days.
Q:What's Shelf Life of Unsaturated Polyester Resin ?
A: Normally 8 months.
Q: Can I Customize the Formulation of Unsaturated Polyester Resin for My Project?
A: Yes, absolutely. We understand that different projects may have unique requirements. Our R & D department is well-equipped to handle custom formulations based on your specific needs. You can provide us with the details of your project, including any specific characteristics or performance criteria you are looking for, and our experts will work on tailoring a formulation that meets your requirements.
Q: How Do I Choose the Right Unsaturated Polyester Resin for My Application?
A: We would provide guidance on selecting the appropriate UPR based on different project requirements.
Q: What Certifications and Quality Standards Does Your Unsaturated Polyester Resin Meet?
A: Our Unsaturated Polyester Resin meets CCS, RoHS, REACH, EMS, and QMS certifications and quality standards.